Angles of dovertail drawers can vary by the hardness of the wood. 8.DRESS PROPERLY. 3/4"(IF THE PIN BOARD IS LESS THAN 3/4" THICK. 0000001857 00000 n It will do the job better and safer at the rate for which it was intended. Haven’t used a dovetail jig before? 0000001723 00000 n And honestly, they are all almost invaluable at allowing DIY’ers and professionals alike achieve a higher quality cabinet or furniture project. Then go with the most straightforward cut possible. Screw the threaded end of each hand lever into the clamping rods located on the top and front of the dovetail jig. 11D). 0000007437 00000 n Follow instructions for lubricating and changing accessories. Let’s get started now that you have the preparation steps down. We’ll get into measuring and dimensions of drawers in another article. Since all jigs differ, the #1 rule is read the manufacturers instructions. 0000000776 00000 n 10D). Do not operate tool when you are tired or while under the influence of medication, alcohol or drugs. Haven’t used a dovetail jig before? Step 8 - Cut the joint. Make sure that the scrap material used in the horizontal position to support the template is at least as thick as the router bit depth-of-cut. Inspect extension cords periodically and replace if damaged. Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. You are not limited to using the router bits supplied with your jig. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. 0000004649 00000 n Tighten until secure. 0000002653 00000 n In fact, I prefer to build four corner dovetail drawers over the standard (front) corner dovetail drawers. 4.KEEP CHILDREN AWAY. Use protective handles to keep your hands away from the router bit. Because once you’ve dovetailed the drawer you CANNOT change the thickness of the sides or you’ll end up with a loose / gap-filled drawer. Make the straight clamping block. Don’t force small tool or attachment to do the job of a heavy duty tool. Repetition is the key to success when using a dovetail jig. SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC. Make a counterbore, NOTE: If your pin board is thinner than 3/4", modify, the dimension. Keep hands, body and clothing clear of blades, bits, cutters, etc. Align the line with an edge of the tail board. 0000006701 00000 n I rarely take the easy way out when woodworking. 1.READ AND FOLLOW ALL SAFETY INSTRUCTIONS in the instruction manual supplied with your router. 16E). Request, and follow, any safety information available from your material supplier. While dovetail jigs are available for upwards of $200 and more, if that will be more than you’ll use a jig then purchasing a jig for $50 will make more sense. %PDF-1.5 %���� Be sure switch is off when plugging in. Step 7 - Unclamp the template, slide it down, and center the last cut between the two straight fingers and reclamp (Fig. Chamfering the inner tail edges can make the joints go together easier and may prevent damage to the pins (Fig. Similarly, invert all operations (setting the router bit, etc.). 7.USE RIGHT TOOL. Do not wear loose clothing or jewelry. 0000203968 00000 n Step 3 - Remove the brackets from the template (Fig. 3A (not supplied) to keep the brass adjustment knobs from moving. 15A). Then move the tailboard to the left of the center of the fingers by that amount (Fig. 13B). Step 6 - Cut the pin board again and check for fit. Planning to make a lot of dovetail drawers? trailer <]>> startxref 0 %%EOF 69 0 obj<>stream We have emailed you a verification link to, strongly recommends that this tool NOT be modified and/or used for any application other than for which it was designed. 10B). My go-to is the Keller pro series model 1601.It’s simple to use, though unlike jigs that cut pins and tails in one fell swoop, it takes two operations (and two different cutters) — one for tails, another for pins. NOTE: You can modify these clamping board methods to make box joints. Also face or dust mask if operation creates dust. •arsenic and chromium from chemically-treated lumber. 10C). This method of setting your router bit depth on through dovetails or box joints is very accurate for creating pins or tails that are flush, and is especially good for inlay work. DO NOT ATTEMPT TO REPAIR POWER CORD. Porter-Cable strongly recommends that this tool NOT be modified and/or used for any application other than for which it was designed. must have a 5/16" straight bit - the sum of both equalling 15/16". Request, and follow, any safety information available from your material supplier. 9A). Cluttered areas and benches invite injuries. 15F). With the dadoes on the outside of the jig. Step 3 - Insert the threaded nut into the offset clamping block (Fig. 7B). 0000005327 00000 n Since the chamfers are located on the inside of the joint, they will be invisible. Step 4 - Slide the straight clamping block to the left so that it contacts the pin board (Fig. 1B). Then go with the most straightforward cut possible. MANUAL. And it skips needing to dado the back drawer side. 0000001193 00000 n But prior to stepping up to the dovetail machine you’ll want to make sure you’ve properly prepared the wood. Prevent body contact with grounded surfaces. 15.REMOVE ADJUSTING KEYS AND WRENCHES. 7C). Step 5 - Repeat STEPS 3 and 4 until both boards are completely cut. 0000003393 00000 n Please read the manual and pay attention to these sections. 2.The sum of the diameters of the dovetail and straight bits must equal 15/16". You can mount the jig templates to clamping boards and take the templates to the workpiece to make the joint. Last update on 2020-11-24 at 10:13 / Affiliate links / Images from Amazon Product Advertising API. when plugging in the tool. Step 5 - Secure the pin board by clamping it between the offset and straight clamping blocks (Fig. As mentioned in Tip #2, I always cut the dadoes BEFORE I make the dovetail drawers. (3) Product prices and availability are accurate as of the date/time indicated and are subject to change. 4.KEEP HANDS CLEAR of cutter when motor is running to prevent personal injury. 0000004072 00000 n Other router bits can be used to produce a different look or to work with thicker woods. PORTER-CABLE Dovetail Jig with Mini Template Kit... General Tools 861 Portable Aluminum Dovetail Jig,... PORTER-CABLE Dovetail Jig, 12-Inch (4210), A Woodworkers Guide to Harbor Freight Wood Tools, Best way to heat a garage: 9 garage heaters for any size (and climate), Ultimate Guide: Best soft close drawer slides (hands on review), Ultimate Guide: Best Router for Router Table Use (3 Top Picks), Router Tables: Ultimate Guide for Woodworkers (3 Top Picks), Simple DIY weekend workbench plans, supplies and construction tips, Ultimate Guide: Ball bearing drawer slides for cabinets and furniture, Guide to Farmhouse Cabinet Hardware Knobs and Pulls. While I usually use a wood glue scraper I was going to toss my planer blades after this job. This process allows you to join boards wider than 12" by routing a part of the joint, sliding the mounted template just past the original cut, and routing the remainder of the joint. Wear safety glasses or goggles while operating power tools. 15C). Square all of the sides.

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