The two inner supports need notches cut in them to hold the 1×4 seat slats. Lay out three 3-1/2″ wide by 3/4″ deep notches and cut them with a dado blade or circular saw as before. Clamping some temporary blocks to the sides to position the seat which should be 12-1/2″ to the top of the seat. From 2×4’s, cut four uprights to 21″ with 15 degree angles on the bottom end. Now is a great time to sand everything and apply finish. Here is what you’ll need for the project: Affiliate links are used on this page. I’ll tell you more about them later and how they saved me a bunch of drilling. This was a perfect opportunity to partner with SPAX on this build and try out their new HCR-X exterior screws for the joinery. Fill these holes with cedar plugs as well. Flip it and the armrest bases upside down and connect them with 2-1/2″ screws. For the inner supports, space them evenly with the center of the boards 23″ from the outer edge. And while this diy sectional sofa is a showstopper, it’s pretty easy to put together with pro tips from expert builder Jim West with Westworks Construction. Lay out four notches 3-1/2″ wide by 3/4″ deep on the inner supports. This easy DIY modern outdoor sofa is the perfect addition to your outdoor space this summer! Read on to see how you can make your own! I only used 2×4 and 1×4 materials in the construction which are readily available at the home center. Notes: You need to shop for the seat pads and the back pillows to your styles. Sand to 150 grit and apply 3 coats of exterior spar urethane. Put the seat in place and secure it to the sides with two 3-¼” screws per corner. The uprights will be connected by … I thought about that. DIY Modern Outdoor Sofa 07/09/18 Ok I know you guys have been patiently waiting for this and I’m finally sharing all the details on the outdoor sofa we recently built for the Think Outside the … After the glue is dry sand them flush to the surface. From 2×4’s, cut four uprights to 21″ with 15 degree angles on the bottom end. Drive, Next you’ll cut the 2×4 base stretcher that connects the sides to 69″. Flip it and the armrest bases upside down and connect them with, Start the seat assembly by joining the outer frame with glue and. It’s much easier to work with the large flat assemblies than to try to sand into corners once the sofa is put together. When the scrap is flush, attach the cleats with 2-½” screws. A plug cutter is kinda like a drill bit with a hollow center that gives you a perfectly matched plug from the same material as your armrests. Now lay the 1×4 seat slats into the notches and attach them with, Next you’ll build the modern outdoor sofa backrest. I want to thank you for your detailed video and online project step-by-step guide to building the outdoor sofa. The base cushions are 24″ deep and 23″ wide and the back cushions are 18″ tall and 23″ wide. If you don’t have a drill press or plug cutter you can also buy cedar dowels for plugs. From 2×4’s, cut four uprights to 21″ with 15 degree angles on the bottom end. Flip the stretcher back over and bring in the armrests and attach them with 2-1/2″ screws through the holes you predrilled earlier. Next you’ll cut the 2×4 base stretcher that connects the sides to 69″. You’ll fill these holes with cedar plugs later for a nice clean look. My wife made the cushions with help from this video on How to Make Easy Box Cushions. This was initially just a design element but it ended up adding a lot of stability to the whole sofa. On the back side use two more screws to secure the outer pieces together and put another fastener into the back of the inner supports. Hi, Just wanted to thank you for the plan which I built the set (3-seats and 2-seats) for my back yard. Got any pics to share? Next you’ll build the modern outdoor sofa backrest. Thank you! You can jump to each section using the links below. She loves it. You’ll also need two 24-1/2″ cleats to support the outer ends of the 1×4 slats. Each side needs a 27-1/2″ top, a pair of 22-1/2″ uprights and a 24-1/2″ base. I’ll walk you through the build step by steps to make the couch. See my disclosure page for info on affiliate programs. Sand to 150 grit and apply 3 coats of, Clamping some temporary blocks to the sides to position the seat which should be 12-1/2″ to the top of the seat. SPAX provided me with product and/or monetary compensation as a sponsor of this build. For the inner supports, space them evenly with the center of the boards 23″ from the outer edge. Drive 2-½” screws into the holes to join the boards. The slats should be flush with the outer frame so use a scrap 1×4 to set their position. I’ve got detailed plans and a video for this build available below. The uprights will be connected by 1×4 slats similar to the seat base. Start the seat assembly by joining the outer frame with glue and 2-½” screws using clamps along the way to help square things up. I used a dado blade on the tablesaw to cut out the notches on the boards. They have a corrosion resistant coating for outdoor use and like all SPAX screws, they don’t require predrilling. I like the clean lines but I was thinking about putting an L bracket on each corner to add additional support. Add outdoor cushions to your outdoor sofa … The video will show in real time how everything fits together and the plans include a detailed cut list, step by step instructions and 3D CAD drawings of each step. The base frame is made from 2×4’s and needs a front and back each 69″, two sides at 24-1/2″ and two inner supports at 24-1/2″. It’ll have the step-by-step directions, along with dimensions and a complete materials and cut list. We’re in the process of overhauling our back deck and this outdoor couch is going to be the cornerstone of the patio set. If you want to see more patio furniture like this modern outdoor sofa then head over to my Outdoor Projects page where I have all kinds of projects for the great outdoors.
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