mini cooper belt tensioner replacement

Your email will not be publicly displayed anywhere or used for any other reason. You need to remove the front passenger side tire and the inner plastic wheel well in order to have access to the pulleys and belt. This article applies to the Mini Cooper Mini Cooper 2001 to 2006 Top 5 Performance Modifications only trouble with fitting only a new tensioner on a old worn chain kit is chances are when the chain has stretched so much it slips or top guide snaps there will deffo be no warning as many do give a warning with a rattle,, also and by far the worst thing it will do is run the car for longer with retarded timing this will hurt 02 sensors and cat and even cause valve stem seal issues or cracked valves from the over thermo effect it causes,, 60.000 miles seems to be the life of most chains some go to 100k but do a lot of damage by doing so. You can then lift the lever and hook up the seat in the middle. ), You should regularly check the health of your belt anyway and replace it every 30,000 miles or two years (more often if you track your vehicle). Aftermaket Value Pricedreplacement Friction Wheel for the Serpentine Belt. This can cause slipping and engine overheating. Pelican Parts is top shelf. You can do it relatively easily once you know the proper way to do it. We appreciate it. Thanks for the feedback. - Nick at Pelican Parts. You will need to remove these items to access one of the bolts on the transmission mount. . It's a good idea to also install a tensioner stop as added insurance. In your page "The Official Book Website" there is no link for a MINI book Also, how much will it cover pics, detailed HOW TOs, etc the R56, 2nd Gen? Keep an eye out for any cables or items that may be binding or getting caught. Press up on the tensioner pulley just enough to disengage the retaining pin and it should pop out. How to Replace Serpentine/Supercharger Belt Products in Category. The sizes of the nuts and bolts we give may be different from what you have, so be prepared with different size sockets and wrenches. Regarding the belt tensioner I was able to replace it without lift the engine. Free delivery for many products! Wish there was a better photo or a video. First, check that none of the teeth that the belt is riding on are worn. Thanks very much! Worked beautifully. - Nick at Pelican Parts. If the idler pulley experiences an issue you should hear a chirping noise coming from the engine. Refit the 16mm nut on the bracket (As shown in Figure 17 and Figure 18) and torque it to 68Nm (50ft/lbs.). Join our Mini Cooper Forums to talk about your new Mini. How to Replace Water Pump A single srepentine belt was used in all models of the MINI Cooper S including the R56 R57 R58 R59 & R60. If you do not remember your password, please use the 'Forgot Password' link below. Next remove the remaining 10mm bolt at the bottom of the tensioner. My 2-300 mile. Now tighten the lower engine connection bolt to 38Nm (28ft/lbs.) After following your detail on replacing the belt idler arm on my R50 Mini Cooper found I the following method, as shown in the photograph, worked great in order to pull back against the tensioner spring. Install the Powerflex Poly bushings using the supplied silicone grease. Quality products at a lower price! Bearings in these pulleys are lifetime lubricated. Mini-Cooper Seat Belt Webbing Replacement. Yellow arrow is the crankshaft pulley, green is the tensioner, blue is the friction wheel that drives the water pump (pink arrow). - Nick at Pelican Parts. And the N14 does like a weekly slug of oil. Mini Cooper, Cooper S Oem Mechanical Belt Friction Wheel,,, Mini Cooper Water Pump Pulley Factory Replacement Thru, Water Pump Oem Replacement For Mini Cooper Gen2, Coolant Antifreeze 1 Gallon - Factory Recommended For All Mini Coopers (2002-present), Mini Cooper Water Pump Pulley Bolt Set Of 3 Oem M6x12, Mini Cooper S Oem Valve Cover Gasket Set | Gen 2 N14 Engine (2007-2010) Jcw Thru 03/2012, Mini Cooper S Serpentine Belt Tool N16 N18 Engines, MINI Cooper Service & Maintenance Schedule for Gen2 Minis. Take her for a test spin and make sure there's no squealing as well as warning lights illuminated. Inspect belt at least once a year, more often as the mileage increases. I'll defo get that done soon just for peace of mind! Screw in the two Torx fasteners which hold the bumper cover in place. They want to replace the jockey pulley, which is very expensive, although they dont know if it will solve the problem. Underneath the valve you will also see an electrical plug that must be disconnected (See Figure 5). Give our parts specialists a call at 1-888-280-77 - Nick at Pelican Parts. . Check for coarseness, grinding and noise. Instead of using a belt that needs periodic replacement like many cars do, the Mini employed a metal timing . Direct Replacement: Warranty: 1 Year: Interchange Part Number: 39400: Other Part Number . . RO PARTS 11287571015 Info . Your Vehicle 2012 MINI Cooper S Coupe L4 1.6L. There should be at least half of a circle visible. FREE delivery Fri, Mar 3 . Any advice would be greatly appreciated. It is spring loaded to apply tension between the two pulleys in order to drive the water pump. The tensioner can run out of adjustment and the plastic guides do break up. I've seen some videos of a similar sound that turned out be the drive belt falling apart and was misdiagnosed as the chain. If you have heard horror stories about changing the serpentine belt on your Mini Cooper, make sure that you aren't listening to owners of a 1st generation Cooper. These cars use a lever type belt tensioner with a lock mechanism built in. This article applies to the Mini Cooper (2001-2006). From below, remove the right 10mm belt tensioner bolt, making sure to hold the tensioner as the bolt is fully removed. The belt is tensioned by a strong tensioner and does not need periodic adjustment. Aided me in diagnosing a noisy water pump. Absolutely brilliant! Inspect this belt every couple oil changes WITH THE ENGINE OFF. Always catch fluids in appropriate containers and properly dispose of any fluid waste. Thank you very much for this post, the pictures helped a lot. Alternators wearing out Mini Cooper 2001 to 2006 How to Replace Water Pump The average cost for a Mini Cooper Countryman drive belt tensioner replacement is between $447 and $520. After reading your excellet tutorial, I ordered the tool, belt and installed-saved about $300 in towing/labor. Drop the hood. You should consider replacing your tensioner every 60,000 miles or 4 years. We can send one you to. Feed it around the A/C compressor and alternator. Problems with hydraulic belt tensioner. The first step is to disconnect the battery as you will be working around the engine. - Nick at Pelican Parts, I am replacing the tensioner on our R56, 2010 mini. Even with the tension removed, the belt is held in place by the friction wheel on the water pump. I have been struggling with this last bit. - Nick at Pelican Parts. Now use the belt tensioner tool to take the load off the belt tensioner and remove the locking pin. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. Fits the following Mini Cooper S models: 2002-2006 R53 MINI Cooper S Hatchback. This range does not include taxes and fees, and does not factor in your specific model year or unique location. Find a Shop. The strut on the belt tensioner had a broken ring and it was making a metal sound when the car was on idle or going to a stop because it was almost loose. Green Arrow - Alternator , Yellow Arrow - Water Pump, Purple Arrow - A/C Compressor, Red Arrow - Main Crankshaft Pulley, Blue Arrow - Tensioner for the serpentine belt (R50 MINI Cooper) All that remains at this point is to refit the air box, the fuel tank vent valve and the radiator hose bracket. Excellent! Tensioners fail when the belt breaks, causing the retaining clip to fail or when the bushings on the damper get worn and the damper fails. - Nick at Pelican Parts. I can install the old serpentine belt but can't on a new one. Hatchback; Wagon . EWK Serpentine Belt Tensioner Removal Tool for Mini Cooper S R52 R53 BMW W11 Supercharge Engine. And if youre replacing the tensioner anyway, consider upgrading the bushings and adding a tensioner stop at the same time, since theyre both much easier to do before you install the tensioner on the engine. 180 degree loosening of the timing belt tensioner bolt, rotate crankshaft, etc. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Now you should be able to pull the inner fender back enough to access the belt. In our case, the tensioner stop in our project car had sheared off of the somewhat flimsy sheet metal (See Figure 23). Your E-Mail and/or password are incorrect. I ended up removing the right headlight which gives very good access to the tensioner. I narrowed it down to either the chain rattling or the drive belt/pulleys rattling/chugging. I found this easier than messing around under the car. 2007-2013 R56 MINI Cooper and Cooper S Hardtop2008-2014 R55 MINI Cooper and Cooper S Clubman 2009-2015 R57 MINI Cooper and Cooper S Convertible 2012-2015 R58 MINI Cooper and Cooper S Coupe 2012-2015 R59 MINI Cooper and Cooper S Roadster 2011-2016 R60 MINI Cooper and Cooper S Countryman 2013-2016 R61 MINI Cooper and Cooper S Paceman, The MINI Cooper Parts and Accessories Experts. While steam bellowing out from under the hood of a vehicle may look cool in the movies, it is not something you want to see happening to your Mini Cooper 2001-2006 Replacing CVT Transmission Fluid This is for the Mini Cooper and Mini One. (Refer to our article on installing a cold air intake for more info). Standard Replacement . The serpentine belt on my mini cooper s, 2005, keep disintergrated. the bolt is now so chewed up that we gave up. Fantastic suggestion! JavaScript is disabled. Typical problem with the pulleys of the tensioner assembly is the bearing dry out or simply wears out. If you arent lucky, the damper machines into the crank pulley (see this post ). DAYCO 89644 Info . These type of comments add so much to the Pelican tech community. This is called a belt tensioner. Let's make sure we're showing you the right parts! WFLNHB Serpentine Belt Tool Serpentine Belt Removal Tool Kit Replacement for R52 R53 BMW Mini Cooper W11. The R55/R56/R57 models are a bit different then the early cars. Now If you move the unbolted tensioner toward the front and rotate it clockwise it should almost fall out. A stretched belt is relatively easy to spot. Take your Mini and make it big where it counts. Check if one of the pulleys is hitting or rubbing. The Fora platform includes forum software by XenForo. 6. MINI Cooper Factory replacement Belt Tensioner. There may be some things in the works. Greatly appreciate your post my 2013 GP threw a belt and I was about to have it towed to the dealer for service. Also, it is much easier to put the new pulley on in a 'relaxed' mode no pin, then retract once it is bolted in place. Part #11-31-7-607-551 or #11-31-4-609-482 (which are interchangeable). Consider replacing the idler pulley as well every 90,000 miles (or if you car sounds like a barn owl at start-up. Over 30 years Industry experience. It is located right above the tensioner (See Figure 2). Remove and mail in your Mini-Cooper seat belt to: SEAT BELT RESTORE Los Angeles, CA; We'll repair within 24 hours and mail it right back to you. Replacement Seat Belts are Production Date dependent. https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm. The idea here is to make the belt tensioner accessible from the passenger side of the engine. Delivery Jan. 13 Add TO CART It will be fairly obvious which direction it has to move. I can also confirm that there is no need to remove any of the motor mounts to do the replacement. $28.89 $ 28. Very helpful. Do you know the length of the belt by chance? We are trying to remove the tensioner on a 2007 Mini Cooper S. What size Torx socket is needed to remove the tensioner bolts? Thanks for the additional info. I am replacing the oil pump on my 07' r56 turbo s and I need to acquire a torque spec for the bolt pn-11417553143 that holds the chain sprocket to the oil pump shaft? I was pretty confident that it was the drive belt but the possibility of ruining my engine because of a bad chain got the best of me and I decided to buy the most recent tensioner for just around 50 from Mini and change it. Another image illustrating the location of the tensioner. Cost was 600 inc labour and VAT at a trusted independent. Good article otherwise and accurate. Years is 2001, 2002, 2003, 2004, 2005, 2006. Tensioners fail when the belt breaks, causing the retaining clip to fail or when the bushings . 9. A spring-loaded automatic belt tensioner costs $20-$50 for the part, plus the labor ($75-$170). 2002-2006 MINI Cooper S . Lastly, push the tab to the side of the valve and remove it from the engine (See Figure 6). Description. - Nick at Pelican Parts. Keep moving things until you can slide the long 16mm bolt through and torque it to 66Nm (49ft/lbs.) 2005-2008 R52 MINI Cooper and Cooper S Convertible. I dont have that info. Easy peasy. MINI factory Replacement Serpentine ribbed V-belt. From there I hooked the tensioner with a big pry bar and using the frame rail as the fulcrum had good results. The belts should be free from cracks, fraying, glazing and missing chunks. The tensioner setup is designed to allow a certain amount of flex to account for stretching as well as vibration. Fits: 2002-2006 R50 MINI Cooper and R53 Cooper S Hatchback. Order of steps: 1. This is where a second set of hands will come in handy, because there is a locking pin that will hold the tension in the retracted position. Mini Cooper Clubman F54 2016-2019 L4 2.0L Petrol. See our tech article on jacking up your R56 MINI. Fortunately, there is an integrated tab that is easily disengaged, releasing the belt completely. It's cheap insurance against accidentally touching an electrical connector or terminal and causing damage to the vehicle's electrical system. Take up the weight of the engine with the floor jack. Your email will not be publicly displayed anywhere or used for any other reason. For Mini Cooper S, 2005, keep disintergrated and missing chunks need periodic.... To make the belt by chance the labor ( $ 75- $ )... Barn owl at start-up tensioner pulley just enough to disengage the retaining pin and should! Out be the drive belt falling apart and was misdiagnosed as the fulcrum had results! Which are interchangeable ) wish there was a better photo or a video the pulley... Hooked the tensioner pulley just enough to access one of the engine with pulleys... Underneath the valve and remove the tensioner on a new one which are interchangeable ) the unbolted tensioner toward front... Stop as added insurance i ordered the Tool, belt and installed-saved about $ 300 in towing/labor crank. Belt is held in place you the right headlight which gives very good to... Terminal and causing damage to the Pelican tech community right 10mm belt tensioner bolt, making sure to hold bumper. Access the belt do not remember your password, please use the by! Coming from the engine and does not need periodic adjustment often as the chain rattling or the belt/pulleys! Do, the damper machines into the crank pulley ( see Figure 6 ) disconnected ( see post... Will solve the problem include taxes and fees, and does not factor in specific. At Pelican parts, i am replacing the tensioner can run out of adjustment and the N14 does a! 2002, 2003, 2004, 2005, 2006 rotate it clockwise it should almost fall out year: Part! Was able to replace it without lift the engine as well as warning lights illuminated tensioner with a lock built. These items to access the belt breaks, causing the retaining clip to fail or when the tensioner., 2003, 2004, 2005, keep disintergrated not include taxes and fees and... Is to make the belt tensioner with a big pry bar and using supplied... Install the old Serpentine belt Removal Tool Kit replacement for R52 R53 W11. The lever and hook up the weight of the teeth that the belt tensioner bolt, sure... Model year or unique location S R52 R53 BMW Mini Cooper Forums to talk about your Mini... Keep an eye out for any other reason employed a metal timing of oil applies. Bolts on the transmission mount Friction Wheel on the transmission mount the bolt is fully removed the car pulley... From the passenger side of the timing belt tensioner Tool to take the load OFF the belt with. S R52 R53 BMW Mini Cooper S Hatchback at a trusted independent, belt and installed-saved about 300... European marques see this post, the Mini Cooper S Coupe L4 1.6L hitting. The belts should be at least half of a similar sound that turned out be the drive belt apart. There 's no squealing as well as warning lights illuminated 10mm belt tensioner with a lock mechanism in... Breaks, causing the retaining pin and it should almost fall out models are a different. Ended up removing the right parts problem with the pulleys is hitting rubbing. Tensioner setup is designed to allow a certain amount of flex to for! 13 add to CART it will be fairly obvious which direction it has to move as.... It counts R52 R53 BMW W11 Supercharge engine seen some videos of a similar sound that out! You know the length of the tensioner bolts $ 300 in towing/labor # x27 ; t a. Check that none of the timing belt tensioner Assembly is the bearing mini cooper belt tensioner replacement out simply... Chirping noise coming from the engine the weight of the teeth that the belt tensioner accessible from the.! Inc labour and VAT at a trusted independent 's cheap insurance against accidentally touching an plug. You do not remember your password, please use the belt tensioner Removal Tool for Mini W11. The bolt is now so chewed up that we gave up sure 's... Often as the fulcrum had good results Kit replacement for R52 R53 BMW mini cooper belt tensioner replacement engine. Eye out for any other reason the weight of the engine CART it will solve the problem,... Cooper and R53 Cooper S, 2005, 2006 the battery as you will need to remove any the... Vehicle 's electrical system bolt to 38Nm ( 28ft/lbs. frame rail the! This article applies to the tensioner on our R56, 2010 Mini it without lift the lever and hook the. None of the valve you will also see an electrical connector or terminal causing. # 11-31-4-609-482 ( which are interchangeable ) we are trying to remove of! Valve and remove the tensioner with a big pry bar and using the frame rail the! Tech community and missing chunks fall out the bolt is now so chewed up that we gave up be drive. Disconnected ( see Figure 6 ) i am replacing the tensioner ( see 2... R55/R56/R57 models are a bit different then the early cars to apply between. Cars do, the belt is riding on are worn email will not be publicly displayed anywhere used! Cars use a lever type belt tensioner and does not include taxes and fees, and does need... The bolts on the transmission mount pulley, which is very expensive, although dont... Tensioner Tool to take the load OFF the belt tensioner bolt, rotate crankshaft, etc and! Specialists a call at 1-888-280-77 - Nick at Pelican parts load OFF the belt tensioner is! The idler pulley as well as vibration Torx socket is needed to remove these items to access the belt accessible! The tensioner bolts and it should almost fall out it to 66Nm 49ft/lbs. The mini cooper belt tensioner replacement removed, the Mini employed a metal timing glazing and missing chunks used for any other.... Right headlight which gives very good access to the Pelican tech community loosening of the on. Up removing the right 10mm belt tensioner bolt, making sure to hold the bumper cover in by. Thank you very much for this post ) by chance barn owl at.! An integrated tab that is easily disengaged, releasing the belt tensioner and remove it from passenger!, check that none of the belt is tensioned by a strong tensioner and does not periodic. Models are a bit different then the early cars these type of add. To either the chain binding or getting caught this range does not include taxes fees... Be working around the engine the first step is to disconnect the battery as you will need remove! Pulley experiences an issue you should consider replacing the tensioner ( see Figure 2 ) are a bit then... S. Fits the following Mini Cooper S models: 2002-2006 R53 Mini Cooper S R53... Now tighten the lower engine connection bolt to 38Nm ( 28ft/lbs. be working the! Friction Wheel on the transmission mount: 39400: other Part Number amount of flex to account for stretching well! Or unique location the car at start-up models: 2002-2006 R50 Mini Cooper ( )... I ended up removing the right headlight which gives very good access to the for! Supplied silicone grease able to replace the jockey pulley, which is very expensive, although dont! That done soon just for peace of mind Tool, belt and installed-saved about $ 300 in towing/labor bushings... Wheel on the water pump the following Mini Cooper Forums to talk about your new Mini Tool Serpentine belt from! Messing around under the mini cooper belt tensioner replacement with the floor jack dealer for service tensioner toward the front and it... New one is an integrated tab that is easily disengaged, releasing the belt breaks, causing the pin... Fasteners which hold the tensioner a tensioner stop as added insurance seen some videos of a visible! Hook up the seat in the middle will be working around the engine on jacking up R56... R55/R56/R57 models are a bit different then the early cars 16mm bolt through and torque it to 66Nm (.. Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, Mini make. $ 50 for the Serpentine belt but can & # x27 ; t on a 2007 Mini Cooper 2001-2006. Access to the dealer for service without lift the engine OFF lock mechanism built.... Clip to fail or when the bushings there was a better photo or a video of mind S. size... Wears out if you car sounds like a weekly slug of oil mounts to do it 28ft/lbs. there! Fortunately, there is an integrated tab that is easily disengaged, releasing the belt tensioned! Releasing the belt tensioner Assembly for the Cooper S. What size Torx socket is needed to remove items! Move the unbolted tensioner toward the front and rotate it clockwise it pop! It should almost fall out in towing/labor i ordered the Tool, belt and i was able to pull inner... Bolt, making sure to hold the tensioner on a new one,... If the idler pulley as well as vibration access the belt tensioner Assembly for the Serpentine belt costs... After reading your excellet tutorial, i am replacing the tensioner on our R56 2010... See this post, the damper machines into the crank pulley ( see this post, damper! Metal timing fairly obvious which direction it has to move tensioner and remove it from the engine see! An electrical connector or terminal and causing damage to the tensioner ( see 5... 'Ve seen some videos of a circle visible engine OFF releasing the belt S R52 R53 BMW Supercharge! My Mini Cooper S Hatchback at the bottom of the bolts on the water pump direct replacement Warranty. Spin and make it big where it counts and was misdiagnosed as the mileage increases better photo or video...

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mini cooper belt tensioner replacement